Machine brief description
Super Speed Lamination Machine uses lamination grade LDPE,LLDPE,PP,EVA,EAA as coating material,mainly designed for paper double side coating, real production speed can reach 280M/Min.
Entire Machine control by PLC, weight more than 50Tons,to ensure machine stable while running at 280M/Min.
- Double Station Un-Winder
- Corona Treater
（After treating can increase compounding ability）
（With Static Mixer，T-Die Extrusion，ensure stable flow and extrusion coating）
- Three Roller Compounding
（Big Diameter Chill Roller, Double Jacket with Inner Spiral flow）
（Different Toughness standard of Silicon roller for different usage）
- Trimming Collection
- Double Station Winder（Automatic Cutting and Changing）
（PLC control automatic winder, servo motor control cutting and changing, with Auto-ShaftLoader for easy operation）
- Thickness Automatic Setting
Compounding Part Process and Speed Showing, Screw Rotate and Speed Showing, Extruder & T-Die Temperature Setting and adjusting, entire machine speed adjusting all in Center Control PLC. Pre-Load your process data in Touch Screen（Paper Width, Lamination Thickness）can allow you to work with Synchronization of Compounding Speed, Screw Speed and Thickness of Automatic calculus accurate（For Example:Paper Width 1000mm, lamination thickness 20µm. Set above data and choose Synchronization Calculation On. Then entire machine running you only need to press speed up or speed down button,to make product in precision automatic control, and can make sure thickness remain even while speed down or up）, also you can work with separate control.
- Double Side Coating
Instead of coating one side and take paper roll to coat again on the other side by two step. This way will cause tension change and inevitably cause paper waste(Please note paper after coating is not recycable). Double Side coating machine can do double side coatin in just one process so avoid tension problem and wastage.
- Auto-Shaft Changer
High Speed Paper lamination normally use Paper core more than 6”, which is impossible for workers to lift and change every 10 minutes. With Auto-Shaft Changer all those work will be done by Mechanical way and save labor work.
For Super Speed model working speed is too fast, almost every 8-15 minutes will require to change another roll of paper, auto-splicer can change paper rolls automaticly in high speed process with minimum wastage.
- Automatic Tension Control
With Linear Positioner and Precision pressure regulating valve) to sense tension, adjust by PLC close loop tension control.
- Automatic EPC
Brushless dc push rod drive rectifying control system,Moving distance ±75mm，Motor control by Controller,Acoustic sensors on edge,high precision automatic edge matching.
|Screw Diameter||φ110 mm×2|
|Coating Thickness||0.01-0.10 mm|
|Coating material (Lamination Grade)||LDPE、LLDPE、PP、EVA、EAA|
|Designed Line Speed||280 m/min|
|Main Motor||55 kw×2|
|Main Un-Winder||≤φ1300 mm|
|Overal Demension||23000×11000×3500 mm|
Please note machine have two different kinds for main High GSM or Low GSM paper:
- High GSM:Ground Un-Winder, Friction Winder;
- Low GSM:Turrent Un-Winder, Turrent Winder.